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Tiếng ViệtDon't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
Ferrite arc magnet, also known as ceramic magnets, have gained significant popularity in various industries due to their excellent magnetic properties. One such application is in automotive windshield wipers.
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Importance of Windshield Wipers in Automotive Industry:
Windshield wipers play a crucial role in ensuring clear visibility during adverse weather conditions, such as rain, snow, or sleet. They are vital for driver safety and are therefore an integral component of automotive design.
The Role of Ferrite Magnet Tiles in Windshield Wipers:
Ferrite arc magnet are widely used in the construction of windshield wipers due to their strong magnetic properties and cost-effectiveness. These magnets are typically used in the wiper motor assembly to provide the necessary force for efficient wiper blade movement.
Detailed Requirements for Ferrite Magnet Size:
To ensure optimal performance of windshield wipers, precise magnet size specifications must be considered during the manufacturing process. The following factors are crucial for magnet size determination:
a. Magnetic Flux Density: Ferrite magnet tiles used in windshield wipers should exhibit a high magnetic flux density to generate sufficient force for effective wiper blade movement. Higher magnetic flux density ensures better contact between the wiper blade and the windshield surface.
b. Space Constraints: The size of the magnet should be compatible with the available space within the wiper motor assembly. Compact and lightweight magnets are preferred to optimize the overall design and functionality of the windshield wiper system.
c. Magnetic Field Distribution: Uniform magnetic field distribution across the magnet surface is essential to ensure consistent force application on the wiper blade. Any irregularities in the magnetic field may lead to uneven wiping or reduced performance.
Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
With a strong engineer team and professional production lines, Zhongke can design and produce magnet in all shapes according to your needs.
If you are not sure about the performance parameters of the product, you can send us a sample, we will do a professional test, determine the performance parameters and issue a report for your reference.
Exclusive customer service 7x24 hours to get professional help, make an appointment with a professional technical engineer to get a comprehensive solution.
Publicly traded listed magnet company in China. Our magnet supplied to many large, medium-scale customers including SAMSUNG, Nidec, Xiaomi, GREE, Midea, WOLONG, amazon, etc. We manufacture type of Ferrite Magnet and Neodymium(NdFeB) Magnet for electric motor, widely used in the field of new generation consumer electronics and energy-saving home appliances.
Just tell us your applied industry, product performance parameters, quantity and size, we will recommend the most suitable magnet for you.
Performance Requirements for Ferrite Magnets:
Apart from size considerations, specific performance requirements must be met to ensure the efficient operation of windshield wipers. Key performance aspects include:
a. Magnetic Strength: Ferrite arc magnet should possess sufficient magnetic strength to generate the required force for efficient wiper blade movement. The magnets must maintain their magnetic properties over a wide range of temperatures to ensure reliable performance in different weather conditions.
b. Durability and Reliability: In the automotive industry, durability and reliability are crucial factors. Ferrite magnet tiles used in windshield wipers should withstand constant vibrations, temperature variations, and exposure to moisture without compromising their magnetic properties.
Ferrite arc magnet play a vital role in enhancing the performance and reliability of automotive windshield wipers. The precise size and performance requirements of these magnets ensure efficient wiper blade movement, ensuring clear visibility for drivers in adverse weather conditions. Manufacturers must carefully consider these factors during the design and production of windshield wipers to deliver high-quality and dependable products to the automotive industry.
Zhejiang Zhongke Magnetic Industry Co., Ltd. is a leading manufacturer in the field of ferrite arc magnet production. With its expertise and advanced technologies, the company has established a strong presence in the automotive sector. It highlights the advantages of Zhejiang Zhongke Magnetic Industry Co., Ltd. in ferrite arc magnet manufacturing and showcases its experience with automotive clients.
Advantages in Ferrite arc Magnet Manufacturing:
Advanced Manufacturing Processes: Zhejiang Zhongke Magnetic Industry Co., Ltd. utilizes state-of-the-art manufacturing processes to produce high-quality ferrite arc magnet. The company's advanced techniques ensure consistent magnetic properties, uniform magnetic field distribution, and reliable performance.
Customization Capabilities: Zhongke offers customization services to meet the unique requirements of automotive clients. Zhongke can produce ferrite arc magnet in various sizes, shapes, and magnetic strengths, tailored to specific applications in windshield wipers, electric motors, and other automotive components.
Stringent Quality Control: Zhongke adheres to strict quality control measures throughout the manufacturing process. Zhongke conducts comprehensive inspections and tests to ensure that all ferrite magnet tiles meet or exceed industry standards for durability, reliability, and magnetic performance.
Experience in the Automotive Sector:
Collaborations with Prominent Automotive Brands: Zhejiang Zhongke Magnetic Industry Co., Ltd. has established successful collaborations with renowned automotive brands. Through these partnerships, the company has gained in-depth knowledge of the automotive industry's requirements and has developed a reputation for delivering superior magnet solutions.
Enhanced Automotive Component Performance: Automotive clients have reported significant performance improvements in their products after incorporating Zhongke's ferrite arc magnet. These magnets offer strong magnetic forces, ensuring reliable and efficient operation of windshield wipers, electric power steering systems, and other automotive applications.
Long-Term Customer Relationships: Zhongke values long-term partnerships with its automotive customers. Zhongke consistently provides exceptional customer service, technical support, and timely delivery, fostering trust and loyalty among its clients.
FAQs (Frequently Asked Questions):
Q1: What are the advantages of using ferrite arc magnet in automotive applications?
A1: Ferrite arc magnet offer high magnetic flux density, cost-effectiveness, and excellent temperature stability, making them ideal for various automotive applications requiring strong magnetic forces.
Q2: Can Zhejiang Zhongke Magnetic Industry Co., Ltd. produce customized ferrite magnet tiles for specific automotive requirements?
A2: Yes, Zhejiang Zhongke Magnetic Industry Co., Ltd. offers customization services, tailoring magnet size, shape, and magnetic strength to meet the specific needs of automotive clients.
Q3: How does Zhejiang Zhongke Magnetic Industry Co., Ltd. ensure the quality of its ferrite magnet tiles?
A3:Zhongke implements stringent quality control measures, including comprehensive inspections and tests, to ensure that all ferrite magnet tiles meet or exceed industry standards for durability, reliability, and magnetic performance.
Q4: Which automotive brands has Zhejiang Zhongke Magnetic Industry Co., Ltd collaborated with?
A4: Zhejiang Zhongke Magnetic Industry Co., Ltd. has collaborated with prominent automotive brands, although specific brand names cannot be disclosed due to confidentiality agreements.
Q5: What kind of support does Zhejiang Zhongke Magnetic Industry Co., Ltd. provide to its automotive customers?
A5:Zhongke provides exceptional customer service, technical support, and timely delivery to its automotive customers, fostering long-term relationships based on trust and satisfaction.
Zhejiang Zhongke Magnetic Industry Co., Ltd. excels in ferrite arc magnet manufacturing, offering advanced manufacturing processes, customization capabilities, and stringent quality control. Through collaborations with renowned automotive brands, the company has gained expertise in the automotive sector and enhanced the performance of various automotive components. With a focus on exceptional customer service, Zhejiang Zhongke Magnetic Industry Co., Ltd. continues to be a trusted partner for automotive clients seeking reliable and high-performance magnet solutions.
Zhongke is committed to becoming a world-renowned supplier of permanent magnet material application solutions in the field of new generation consumer electronics and energy-saving home appliances.
The company's current production process of permanent ferrite magnets is as follows: the purchased pre-fired materials are mixed according to their own formula and ingredients, and after being ball milled by a ball mill, ferrite is produced through steps such as precipitation, wet pressing, sintering, and grinding. Body magnetic tiles, ferrite magnets and other finished products. The specific production process flow chart is as follows:
The strontium ferrite calcined material (the main component is SrFe12O19) is mixed with calcium carbonate, silicon dioxide, strontium carbonate, lanthanum oxide, cobalt oxide and other ingredients according to the formula ratio.
The raw materials are added with water and pulverized by a ball mill to form a slurry, which is placed in a sedimentation tower for precipitation.
The dehydrated material formed by precipitation is made into a green body through an automatic press in a normal air environment.
The raw body is sintered at high temperature into a mature body through a wet-pressed magnetic tile electric-fired roller kiln or a wet-pressed magnetic steel gas-fired roller kiln.
The cooked blank is processed by a fully automatic grinding machine processing line to form a finished product.
The magnetic properties, appearance, size and other indicators of the magnets are inspected, packed and put into storage.
The company has applied and improved a number of advanced technologies in the industry, such as high-performance ferrite slurry stabilization technology and secondary ball milling batching technology, which has solved the quantitative problem of material added in the preparation process. And we use double coupling dispersion and fine grinding to overcome the problems of slurry agglomeration and particle size distribution consistency. The performance of the slurry obtained in the ball milling process is more stable, which reduces the unit operating time of the ball milling equipment, improves product quality, and reduces production costs.
The company uses a unique new green release agent independently developed to prepare magnetic tiles. The new green release agent is an organic combination of microbial technology and surface release treatment technology, which can degrade oil molecules, reduce the oil content of the release agent, and restore the surface. active lipophilic factor. The product is combined with the surface release process, and the release effect of the magnetic tile is improved through a new release agent, and the surface finish of the blank is improved. The demoulding technology has the characteristics of simple preparation method and convenient application, and improves production efficiency.
By transforming the sintering preheating system equipment, the company reduces the water content of the sintered green body in the kiln, greatly reduces the waste rate caused by factors such as cracking and lack of oxygen during sintering, and improves the sintering density and mechanical strength of the product. Obtain good microstructure and magnet properties. The company has also realized the sintering base temperature that products with different performances can adapt to through formula adjustment. Products with different specifications, sizes and performances can be co-fired at the same temperature, which significantly improves the production efficiency of the sintering process. In addition, in terms of veneer loading and billet loading, the company has adopted a bulk stacking method that conforms to the company's product features of small shape and light weight after many tests, realizing heavy veneer loading, good sintering atmosphere, and high sintering yield. good effect.
By optimizing the parameters of grinding machines and other processing equipment and improving the process technology, the company has improved the consistency of product thickness to ≤0.02MM within L30MM and ≤0.04MM within L50MM, and has mastered the technology of three-phase motor magnets produced by grinding tooling. Breakthroughs have been made in technical difficulties in the industry, such as product precision and stable equipment performance, and certain innovations have been achieved in technology and equipment.
The company's magnetic tile products are developing in the direction of high efficiency, low consumables, and low energy consumption. For example, through atomic substitution and compound doping, the rare earth-free ZK-5B high-performance motor magnetic tile independently developed by the company reduces the coagulation of magnetic powder, improves the orientation effect, improves the material performance and reduces the production cost by using strong magnetic field to suppress and adding a double dispersant.
WeChat/Zalo/whatsApp: +86-15857968349(Jerry Ma)
Email: mahy@dymagnet.com
No. 28, Changsheng Road, Hengdian Town, Dongyang City, Jinhua City, Zhejiang, China.
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